
Highmast and monopole seam welding machine,max diameter 2200mm
HIGHMAST POLE AND MONOPOLE SHUT-WELDING MACHINE , it is suitable for one shell or two shell type polygonal and circle taper pole. it is automatic welding line, the gantry type structure is fixed and with welding system, fully pole length trolly with SERVO motor for speed adjustable moving , The hydraulic cylinder push the clamping wheel to close the pole and do welding at same time.
For two seam pole, when first seam welding finished, the bottom roller will rise and rotate the pole to another seam position to start second seam welding.
The machine includes the following items:
Long working table for trolly and pole moving.
Main gantry unit
Driving system for pole trolly moving
Hydraulic clamping (including the clamping wheels for pole)
Submerged Arc Welding system, including welding wire feeding system.
The flux recovering system
Inner copper bar with water cooling system
Rising type roller , 2 units
hydraulic system
Control system
TECHNICAL FEATURES | ||
1 | Workable Diameter | 300-2200mm |
2 | Workable length | 18000 mm |
3 | Pole thickness | 5~25mm |
4 | Clamping feet quantity | 3 units |
5 | Power of Motor for Pump | 5.5 KW |
6 | Moving Motor for trolly | 7KW, AC servo |
7 | Vertical travel stroke | 2000mm |
8 | Vertical travel working force | 39ton(2 pieces cylinder x19.5 ton ) |
9 | side travel working force | 32ton x 2 piece |
10 | Welding Machine | Standard configuration: Double arc double wire submerged arc welding DC submerged arc welding power supply model ZD5-1250B: Input power AC380V, three-phase, 50Hz Rated input capacity 88KVA Output current DC250A ~ DC1250A Rated load duration 100% AC current submerged arc welding power supply model BXL5-1250: Input power AC380V, two-phase, 50Hz Rated input capacity 110KVA Output current DC250A ~ DC1250A Rated load duration 60% Welding machine brand: Tangshan Kaiyuan |
Welding Machine Option: Lincoln,USA | Double arc double wire submerged arc welding DC submerged arc welding power supply model DC-1000 Wire feeder: NA3 Controller: NA3 AC current submerged arc welding power supply model AC-1200 Wire feeder: NA3 Controller: NA4 | |
11 | Welding wire diameter | 3~5mm welding wire, according the pole thickness to do selection |
12 | Working Speed | 0.2~1m/min (Note: different thickness speed will be different ) |
13 | Welding direction | Welding start from base big end to top small end of shaft. |
14 | Penetration capability | 90 % |
15 | Main Electric Elements | Schneider (France brand) |
16 | PLC | Siemens |
17 | Main motor Brand (for hydraulic pump) | Siemens |
18 | Servo motor | Siemens |
19 | Welding power Brand and model | Submerged Arc Welding Kaiyuan (Panasonic Janpan factory in China) Option: Lincoln, USA |
20 | Weight | 30 ton |
21 | Overall sizes (mm) | 43000x6500x5500 mm (LXWXH ) |
Wuxi CMC Machinery Co.,Ltd
Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.
Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.
Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.
More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.
Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.
After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.
More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.
At present, our company runs very stably, has good financial condition and step in a strong growth period.
We hope to establish a good relationship with more customers, develop and make progress synchronous.